Non-Woven Bags Production Techniques, Printing Methods & Factory Prices in Turkey
Complete Guide for Retail Brands, Supermarkets, Promotional Companies & Packaging Buyers
Non-woven bags have become one of the most widely used reusable packaging solutions worldwide. Their lightweight structure, low production cost, durability, and custom branding opportunities make them an ideal alternative to single-use plastic bags.
Turkey is among the leading manufacturers of custom printed PP non-woven bags, laminated shopping bags, promotional bags, and reusable retail packaging due to its strong textile and packaging manufacturing infrastructure. Tiger Textile manufactures a wide range of custom logo printed non-woven bags for international brands, retailers, exhibitions, and promotional campaigns.
What Are Non-Woven Bags?
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Non-woven bags are manufactured from spunbond polypropylene (PP) fibers that are bonded together using heat and pressure instead of traditional weaving methods. This creates a lightweight yet durable fabric suitable for reusable shopping bags and promotional packaging.
Common Non-Woven Bag Types
- D-Cut Shopping Bags
- W-Cut Shopping Bags
- Loop Handle Bags
- Shopper Bags
- Promotional Bags
- Fashion Bags
- Drawstring Bags
- Wine Bags
- Exhibition Bags
- Laminated Non-Woven Bags
These bags are widely used by supermarkets, clothing brands, cosmetic companies, pharmacies, exhibitions, and promotional agencies.
Non-Woven Bag Production Process
- Fabric Manufacturing
The process begins with polypropylene granules.
Production stages include:
- PP granules are melted.
- Material is extruded into continuous filaments.
- Fibers are bonded through heat and pressure.
- Fabric is wound into large rolls.
Typical material weights include:
| Material Weight |
|---|
| 80 GSM |
| 100 GSM |
| 110 GSM |
| 130 GSM |
| 150 GSM |
These are among the most common specifications used by Turkish manufacturers.
- Cutting
Fabric rolls are cut according to approved dimensions using:
- Die-cut machines
- Automatic cutting systems
- Ultrasonic cutting equipment
The cutting stage determines the final bag dimensions and handle design.
- Printing
Printing is usually performed before final assembly or on finished bags depending on the selected technology.
- Ultrasonic Sealing & Sewing
Modern factories use ultrasonic sealing systems which:
- Increase production speed
- Improve seam strength
- Eliminate needle holes
- Reduce production costs
Premium bags may additionally include stitched handles and reinforced gussets.
- Quality Control & Packing
Every production batch is inspected for:
- Material thickness
- Print accuracy
- Handle strength
- Dimensions
- Lamination quality
Finished products are packed into export cartons and prepared for shipment worldwide.
Non-Woven Bag Printing Techniques
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Selecting the right printing method depends on order quantity, artwork complexity, and budget.
- Screen Printing (Silk Screen Printing)
Screen printing remains the most popular method for promotional non-woven bags.
Advantages
✓ Low cost
✓ Durable ink coverage
✓ Bright colors
✓ Ideal for simple logos
Best For
- Promotional campaigns
- Retail stores
- Trade shows
- Large-volume orders
Recommended Quantity
100 – 10,000+ pieces
Screen printing is particularly cost-effective for one-color and two-color logo applications.
- Flexographic Printing
Flexographic printing is performed on rolls before bag conversion.
Advantages
✓ Very fast production
✓ Low unit cost
✓ Excellent for large orders
✓ Suitable for continuous manufacturing
Best For
- Supermarket bags
- Retail chains
- Large-scale distribution
Recommended Quantity
1,000+ pieces
Flexographic printing is commonly used for mass-production non-woven shopping bags.
- Offset Printing
Offset printing delivers higher image quality and sharper graphics.
Advantages
✓ High-resolution printing
✓ Excellent color reproduction
✓ Premium appearance
Best For
- Branded retail packaging
- Fashion brands
- Premium shopping bags
Offset printing is often applied on laminated non-woven materials.
- Heat Transfer / DTF Printing
Heat transfer printing allows full-color graphics and photographic artwork.
Advantages
✓ Unlimited colors
✓ Detailed images
✓ No printing plates required
✓ Suitable for small quantities
Best For
- Event bags
- Corporate gifts
- Fashion promotions
Recommended Quantity
100 – 1,000 pieces
Heat transfer printing is increasingly popular for custom branding projects.
- Digital UV Printing
Digital UV technology enables premium full-color printing directly onto finished bags.
Advantages
✓ Photo-quality output
✓ Fast setup
✓ Small production runs
✓ Variable designs
Best For
- Luxury packaging
- Short-run projects
- Premium promotional campaigns
- Gravure Printing
Gravure printing is used primarily for laminated woven and non-woven bags.
Advantages
✓ Highest print quality
✓ Photographic detail
✓ Lowest unit cost at very high volumes
Best For
- International retail brands
- Large supermarket chains
- High-volume production
Recommended Quantity
5,000+ pieces
Although setup costs are higher, gravure becomes highly economical for large-scale production.
Typical Factory Prices in Turkey (2026)
Average wholesale factory prices for standard non-woven shopping bags:
| Quantity | Standard 80-100 GSM Non-Woven Bag |
|---|---|
| 500 pcs | $0.50 – $1.20 |
| 1,000 pcs | $0.35 – $0.90 |
| 5,000 pcs | $0.20 – $0.60 |
| 10,000 pcs | $0.15 – $0.45 |
| 50,000+ pcs | $0.10 – $0.30 |
Indicative factory pricing varies depending on:
- Material weight
- Lamination
- Printing method
- Number of colors
- Bag dimensions
- Handle type
- Packaging requirements
Turkish manufacturers remain highly competitive for medium and large export orders.
Factors Affecting Non-Woven Bag Prices
Material Weight
Higher GSM materials increase durability and cost.
Lamination
Available options include:
- Matte Lamination
- Gloss Lamination
- Metallic Lamination
- Silver Lamination
- Gold Lamination
Printing Method
- Screen Printing → Most economical
- Flexographic Printing → Best for mass production
- Digital UV → Premium cost
- Gravure → Best value at high volumes
Bag Construction
Additional features increase pricing:
- Bottom gusset
- Side gusset
- Reinforced handles
- Piping
- Zippers
- Velcro closures
- Internal pockets
Why Source Non-Woven Bags from Turkey?
Turkey offers several advantages for international buyers:
- Competitive factory pricing
- Fast delivery to Europe
- High production capacity
- Flexible minimum order quantities
- Custom manufacturing solutions
- Experienced export infrastructure
Tiger Textile manufactures custom printed non-woven bags, laminated shopping bags, promotional bags, garment covers, reusable retail packaging, and private-label textile products for customers worldwide.