PP Woven Bags Production Techniques, Printing Methods & Factory Prices in Turkey
Complete Guide for Retail Brands, Packaging Buyers & International Importers
PP Woven Bags have become one of the most durable and cost-effective packaging solutions used across retail, agriculture, construction, food packaging, pet products, promotional packaging, and reusable shopping bags. Their high strength, excellent printability, moisture resistance, and long service life make them a preferred alternative to paper and conventional plastic bags.
Turkey is among the leading manufacturers of custom PP woven bags, laminated BOPP woven bags, reusable shopping bags, and industrial woven sacks, supplying customers throughout Europe, the United Kingdom, the Middle East, and North America.
What Are PP Woven Bags?
6
PP Woven Bags are manufactured from polypropylene tapes that are woven together to create a strong and lightweight fabric. Unlike non-woven materials, woven polypropylene provides superior tensile strength, making it ideal for heavy-duty applications and reusable shopping bags.
Common PP Woven Bag Applications
- Retail Shopping Bags
- Supermarket Bags
- Agricultural Packaging
- Rice & Flour Bags
- Pet Food Bags
- Fertilizer Bags
- Chemical Packaging
- Construction Material Bags
- Promotional Shopping Bags
- Reusable Luxury Shopping Bags
PP woven bags are widely recognized for their durability, moisture resistance, UV resistance, and recyclability.
PP Woven Bag Manufacturing Process
- Polypropylene Extrusion
The manufacturing process begins with polypropylene resin pellets.
Production stages include:
- PP granules are melted.
- Material is extruded into thin film sheets.
- Sheets are stretched into flat tapes.
- Tapes are wound onto bobbins.
These tapes form the foundation of the woven fabric.
- Circular Weaving
The polypropylene tapes are woven on circular looms to create woven fabric rolls.
Advantages of Woven Construction
- High tensile strength
- Excellent load-bearing capacity
- Tear resistance
- Long service life
The weaving process is what gives PP woven bags their characteristic strength and durability.
- Lamination
Many premium PP woven bags are laminated with BOPP (Biaxially Oriented Polypropylene) film.
Benefits of Lamination
- Gloss or matte finish
- Improved print quality
- Water resistance
- Premium appearance
- Enhanced durability
Laminated PP woven bags are particularly popular for retail packaging and promotional shopping bags.
- Printing
Printing is generally performed before bag conversion and assembly.
The selected printing technology depends on:
- Quantity
- Design complexity
- Number of colors
- Budget
- Print quality requirements
- Cutting & Sewing
Fabric rolls are converted into finished bags through:
- Automatic cutting
- Ultrasonic sealing
- Stitching
- Handle attachment
- Gusset formation
Premium retail bags may include:
- Reinforced handles
- Nylon webbing handles
- Zippers
- Velcro closures
- Internal pockets
- Edge piping
- Quality Control
Finished bags are inspected for:
- Fabric strength
- Lamination quality
- Print registration
- Handle durability
- Dimensional accuracy
Only approved products proceed to export packaging.
PP Woven Bag Printing Techniques
6
Selecting the right printing technology significantly affects both appearance and production cost.
- Flexographic Printing
Flexographic printing is the most widely used technology for PP woven bags.
How It Works
Flexible printing plates transfer ink directly onto woven fabric or laminated surfaces.
Advantages
✓ Fast production speed
✓ Low unit cost
✓ Excellent for large quantities
✓ Consistent color reproduction
Best For
- Supermarket bags
- Agricultural packaging
- Large-volume retail orders
Recommended Quantity
1,000+ pieces
Flexographic printing offers one of the best balances between cost and efficiency.
- Gravure Printing
Gravure printing provides the highest print quality available for woven bags.
Advantages
✓ Photo-quality graphics
✓ Sharp image reproduction
✓ Premium branding
✓ Excellent color consistency
Best For
- Luxury shopping bags
- Retail brands
- International packaging projects
Recommended Quantity
5,000+ pieces
Although cylinder setup costs are higher, gravure becomes extremely economical at large production volumes.
- Offset Printing
Offset printing is commonly used on laminated BOPP surfaces.
Advantages
✓ High-resolution graphics
✓ Premium appearance
✓ Excellent color matching
Best For
- Fashion brands
- Cosmetic packaging
- Retail promotions
- Screen Printing
Screen printing remains a practical solution for smaller production runs.
Advantages
✓ Low setup cost
✓ Strong ink coverage
✓ Suitable for simple logos
Best For
- Promotional bags
- Trade shows
- Corporate giveaways
Recommended Quantity
100–1,000 pieces
- Heat Transfer & DTF Printing
DTF and heat-transfer printing are increasingly used for customized projects.
Advantages
✓ Full-color artwork
✓ No printing plates required
✓ Suitable for short runs
✓ Fast setup
Best For
- Promotional campaigns
- Event bags
- Small-volume branding projects
- Digital UV Printing
Digital UV printing offers premium full-color graphics directly onto finished bags.
Advantages
✓ Photographic quality
✓ Variable data printing
✓ Small MOQ production
Best For
- Luxury retail packaging
- Premium promotional products
Typical PP Woven Bag Factory Prices in Turkey (2026)
Average wholesale factory pricing:
| Quantity | Standard PP Woven Bag |
|---|---|
| 1,000 pcs | $0.30 – $1.00 |
| 5,000 pcs | $0.20 – $0.80 |
| 10,000 pcs | $0.15 – $0.60 |
| 25,000 pcs | $0.10 – $0.45 |
| 50,000+ pcs | $0.08 – $0.35 |
Premium laminated BOPP shopping bags with full-color gravure printing generally range between:
$0.50 – $1.10 per bag depending on size, material weight, handle type, and artwork complexity.
Factors Affecting Factory Prices
Material Weight
Typical specifications:
- 70 GSM
- 90 GSM
- 100 GSM
- 120 GSM
- 150 GSM
- 200 GSM+
Higher GSM materials increase durability and cost.
Lamination
Available finishes:
- Gloss Lamination
- Matte Lamination
- Metallic Lamination
- Silver Lamination
- Gold Lamination
Printing Technology
Cost ranking generally follows:
- Screen Printing (lowest setup)
- Flexographic Printing
- Offset Printing
- Gravure Printing
- Digital UV Printing
The most economical choice depends on order quantity.
Construction Features
Additional options include:
- Reinforced handles
- Nylon handles
- Rope handles
- Bottom gussets
- Side gussets
- Zippers
- Velcro closures
- Internal pockets
These features increase both functionality and production cost.
Why Source PP Woven Bags from Turkey?
Turkey offers significant advantages for international buyers:
- Competitive factory prices
- Fast delivery to Europe
- High-quality manufacturing
- Flexible MOQ options
- Advanced printing technologies
- Strong export infrastructure
- Custom private-label production
Tiger Textile manufactures custom PP woven bags, laminated shopping bags, reusable retail bags, promotional packaging solutions, and private-label textile products for customers worldwide.