Chunky knit hat printed branded

Chunky knit hat printed branded

custom logo printed or branded CHUNKY KNIT HATS including Turkey prices, world prices, production details, and all branding/printing techniques.

1. FACTORY WHOLESALE PRICES — CHUNKY KNIT HATS

Chunky knit hats are usually made from:

• Acrylic (most common)
• Acrylic/wool blend
• 100% wool
• Polyester chunky yarn
• Recycled yarn (RPET)

Prices vary by yarn type, knit density, labeling method, and MOQ.

2. FACTORY PRICES IN TURKEY (WHOLESALE)
3. A) 100% Acrylic Chunky Knit Hat

1. B) Acrylic/Wool Blend Chunky Knit Hat

1. C) Recycled RPET Chunky Knit Hat

1. D) SPECIAL FEATURES COST

3. WORLD FACTORY PRICES

4. BRANDING & LOGO APPLICATION METHODS

Woven Label

Best for:

• Outside folded cuff
• Side label
• Back center label

Styles:

• Damask woven
• HD woven
• Recycled woven label

Cost:

• $0.10 – $0.30 per label
• Sewing cost: $0.10 – $0.20

Pros:

• Clean look
• Durable
• Works on all knit types

2. Embroidered Patch Logo

Suitable for thick chunky knit.

Types:

• Classic embroidered patch
• Merrow edge patch
• Laser-cut edge

Cost:

• $0.20 – $0.60 patch
• Sewing: $0.10 – $0.25

Pros:

• Premium look
• Highly durable
• Works well on textured knits

3. Direct Embroidery

Embroidery directly onto the knit surface.

Cost:

• Small logo: $0.60 – $1.20
• Large embroidery: $1.20 – $2.50

• Premium
• Durable
• High perceived value

• Small letters may sink into chunky knit
• Not suitable for extremely detailed logos

4. Leather Patch + Embossed Logo 

Materials:

• Faux leather
• Genuine leather
• Suede
• PU leather

Cost:

• Patch: $0.25 – $0.70
• Sewing: $0.10 – $0.25

Style:

• Embossed
• Debossed
• Printed leather

Pros:

• Premium, rustic, outdoor style
• Very durable

5. PU Rubber / Silicone 3D Patch

Modern, sporty outdoor look.

• Patch: $0.40 – $1.20
• Sewing: $0.10 – $0.25

• Waterproof
• High-end look
• 3D raised effect

6. Metal Badge / Metal Emblem

Less common but premium.

Cost:

• Badge: $0.60 – $1.50

Style:

• Antique metal
• Painted
• Mini metal plate with engraving

Cons:

• Adds weight
• Slightly higher cost

7. Heat Transfer Printing (NOT recommended)

Due to the uneven, thick knitted surface, traditional printing techniques do NOT work well:

Screen printing
Plastisol
DTF
Sublimation
Vinyl transfer

These techniques cannot bond properly to a chunky knit structure.

Only exception: A silicone logo placed on a smooth woven label or patch, then sewn onto the beanie.

5. PRODUCTION PROCESS OF CHUNKY KNIT HATS
6. Yarn Selection

• Acrylic
• Acrylic/wool
• Polyester
• Recycled fibers
• Anti-pilling yarn

2. Knitting

• Circular knitting machines
• Rib-knit, cable-knit, chunky knit patterns
• Gauge: 3GG–7GG for chunky style

3. Linking / Closing

• Top stitched and closed
• Pom-pom installation if required

4. Lining (Optional)

• Polar fleece
• Microfleece
• Thermal brushed polyester

5. Branding Application

• Sewing woven label
• Embroidery
• Patch fixing
• 3D silicone badge sewing

6. Quality Control

• Yarn strength
• Colorfastness test
• Stretch recovery
• Label and logo check

7. Packaging

• Individual polybag
• Hangtag (optional)
• Carton with OEM branding

Production Time (Turkey):
➡ 7–20 days, depending on quantity and design.

6. BEST LOGO METHOD FOR CHUNKY KNIT HATS

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 all printing techniques suitable for custom logo printed chunky knit hats (beanies, winter hats, knitted caps). Advanced Printing & Branding Techniques for Chunky Knit Hats

1. Direct Embroidery 

 Best for:

Logos, text, emblems, company branding.

 How It Works:

High-density threads are stitched directly into the knit hat using computerized embroidery machines (Tajima, Barudan).

 Technical Details:

• Stitch count: 3,000–12,000 stitches per logo
• Thread type: Polyester embroidery thread 120D/2
• Needle: 75/11 for knitwear
• Underlay stitching is used to prevent sinking into the knit
• Backing: Cut-away backing or solvy water-soluble topping for clean result

✔ Pros:

• Very durable
• Premium, structured aesthetic
• Doesn’t fade or peel
• Works well on thick knits

✔ Cons:

• Small details may get lost
• High stitch-count = higher cost

✔ Factory Pricing:

2. Embroidered Patch 

 Patch Types:

• Woven Patch
• Embroidered Patch
• 3D Puff Embroidery Patch
• Twill Patch

 Production Steps:

1. Logo is embroidered on twill or felt base
2. Patch edges finished with merrow border or laser cut
3. Patch is sewn onto hat rib surface
4. (Optional) Heat backing applied to increase stiffness

 Benefits:

• Holds fine details
• Cleaner than direct embroidery
• Better placement accuracy
• Works on very thick knits

 Factory Price:

• Patch cost: $0.22 – $0.60
• Sewing: $0.10 – $0.30

3. Woven Label Folded Tag or Front Badge

Label Types:

• Damask woven label
• Satin woven label
• High-definition woven patch

 Production:

1. Logo woven into poly-yarn loom
2. Cut and heat-sealed
3. Sewn to cuff area

 Advantages:

• Sharpest logo detail
• Luxury branding look
• Cheap and durable

 Price:

• Label cost: $0.05 – $0.20
• Sewing: $0.05 – $0.15

4. Leather Patch  Style Options:

• Debossing (logo pressed in)
• Embossing (raised logo)
• Laser engraving
• Printed leather patch

 Production:

• PU or genuine leather cut to shape
• Logo applied using heat-press or laser
• Patch sewn onto hat

 Price:

• Leather patch: $0.25 – $1.20
• Sewing: $0.15 – $0.40

5. Rubber / Silicone Patch Premium Fashion Style

Used by North Face, Patagonia, Nike, Carhartt.

 Process:

1. Silicone is injection molded into 3D logo
2. Backing cured
3. Patch sewn or heat-pressed onto cuff

 Advantages:

• Very modern & sporty look
• Waterproof
• High-resolution 3D logo

 Price:

• Patch: $0.35 – $1.50
• Sewing: $0.20 – $0.40

6. Screen Printing (Rare for Knit Hats)

Only suitable for flat cuff areas and simple logos.

 Process:

• Hat cuff stretched on a jig
• Plastisol ink printed
• Low heat cure (~130–150°C) to protect acrylic yarn
• Flash-dry between layers

Limitations:

• Not ideal for chunky texture
• Ink may crack on stretch
• Not recommended for rib knits

 Price:

• $0.20 – $0.40 per color

7. Heat Transfer Printing Only for Patches/Labels

Direct application to knit is usually not recommended because of stretch.

 Works Best With:

• Heat transfer on woven patches
• Heat transfer on felt backing
• Printed badge applied to hat

 Techniques:

• DTF (Direct to Film)
• PU Vinyl transfer
• Printed transfer

Price:

• $0.25 – $0.60 per logo

8. Sublimation Printing Not for Knit Fabric

Used only if the hat includes a polyester patch or front panel, not directly on knit.

 Price:

• $0.20 – $0.35 per patch
• $0.10 sewing

9. Jacquard Knitting Logo Knitted Into Fabric

This is integrated branding, not printing.

Best for:

• Bulk orders 500+ pcs
• Repeating patterns
• Full knit designs

 Process:

• Logo knitted during production on circular knitting machines
• Up to 4 colors
• Yarn type: Acrylic, wool blend, polyester

 Price:

• Adds $0.20 – $0.70 depending on complexity

 RECOMMENDATION BY QUALITY LEVEL

 MOQ (Minimum Order Quantity)